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Precision Machining Products Case 2

Precision Machining Products Case 2

Creating a smooth process and trust! Precision machined products that serve as a bridge to trust.

At PlanNet Engineering, we strive to create high-quality products by maximizing the characteristics of each material and our technology. While facilitating communication within the production line, we consistently and accurately understand our customers' requests. We thoroughly check the quality of our products at all times to ensure high-quality manufacturing. Additionally, we continuously gather information from a rapidly evolving society where various things intersect, accumulating a source of ideas that can be developed into proposals for our customers. [Production Examples] ■ Aluminum precision parts ■ Stainless steel precision parts ■ Electrical discharge machining parts *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Other machine elements

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Case study of cost reduction in metal processing through the relaxation of flatness tolerances.

Case study of cost reduction in metal processing through the relaxation of flatness tolerances.

By relaxing flatness tolerances, we reduce machining man-hours and achieve cost reduction!

In the drawing, there are indications for parallelism and flatness with respect to reference surface A. Additionally, the presence of mounting holes suggests that it can be used by tightening with bolts. For such mechanical parts, achieving flatness becomes increasingly difficult as the workpiece size increases. The increase in processes such as rough machining, semi-finishing, and finishing requires more time and contributes to the cost increase of mechanical parts. If there are no design issues, it is possible to relax the precision indication for flatness and only relax the tolerance for parallelism with respect to reference surface A, thereby eliminating the semi-finishing process and completing it with finishing machining. This can reduce the man-hours for cutting processes and achieve cost reduction. [Case Study] ■ Content: Cost reduction in metal processing through relaxation of flatness tolerance ■ Challenge: The increase in processes requires more time and contributes to the cost increase of mechanical parts ■ Proposal: Relax the precision indication for flatness and only relax the tolerance for parallelism with respect to reference surface A ■ Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Case study of cost reduction in metal processing through changes in the escape shape of L-shaped corners.

Case study of cost reduction in metal processing through changes in the escape shape of L-shaped corners.

Concerns in machining operations are alleviated, leading to reduced processing time and lower costs!

In L-shaped block machine parts, drawings often indicate reliefs at the corners. However, such relief shapes with sharp corners are prone to cracking, raising concerns about strength quality. Work-related considerations can extend processing time and increase costs. When adding similar reliefs to the corners of L-shaped block machine parts, it is much more effective to use a drill to create an R-shaped relief. This leads to increased strength and prevents cracking. Additionally, alleviating work-related concerns in cutting processes shortens processing time and contributes to cost reduction. 【Case Study】 ■Content: Cost reduction in metal processing by changing the relief shape of L-shaped corners ■Issue: Increased costs due to extended processing time from work-related concerns ■Proposal: Use a drill to create R-shaped reliefs ■Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Case study of cost reduction in metal processing due to changes in the C chamfering specification of peripheral R.

Case study of cost reduction in metal processing due to changes in the C chamfering specification of peripheral R.

Programming made easy! It leads to cost reduction through labor savings!

In the design instructions for square mechanical parts such as plate blocks, it is often seen that the outer corners are indicated with a radius, such as 5R. In the machining of such mechanical parts, programming the R shape takes time, and it also becomes difficult to align dimensions and joints, which increases the man-hours required to stabilize quality, leading to higher costs. In the drawings of parts like plate blocks, if there are no mechanical issues, changing the outer corners to a chamfer indication such as C5 can help reduce costs. This not only simplifies programming but also allows for chamfering with a grinder, contributing to cost reduction through decreased man-hours. 【Example】 ■Content: Cost reduction in metal processing by changing the outer R to a C chamfer indication ■Issue: Increased man-hours to stabilize quality leading to higher costs ■Proposal: Change the outer corners to a chamfer indication such as C5 ■Applications: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Case study of cost reduction in metal processing due to changes in reference surfaces.

Case study of cost reduction in metal processing due to changes in reference surfaces.

By changing the reference plane, we can reduce the machining process and achieve cost reduction!

There is a mechanical part with pinholes on the front and side, and the bottom surface A serves as the reference plane. Since reference plane A is indicated on the drawing as having no machining (as is), it cannot achieve the required precision in this state. To achieve the tolerances specified in the drawing, it is necessary to perform machining on surface A to a semi-finish level, which increases unnecessary processes and extends machining time. Therefore, mechanical parts with such drawing indications become costly. If possible, the reference should be set to the front pinhole, and only the precision between the pinholes should be established. This would eliminate the need for semi-finishing the bottom surface and reduce the machining processes. Additionally, if the front and side are machined simultaneously using a horizontal machining center, it is also possible to achieve the required precision. 【Case Study】 ■Content: Cost reduction in metal processing by changing the reference surface ■Issue: Increased unnecessary processes and longer machining time lead to higher costs for mechanical parts ■Proposal: Set the reference to the front pinhole and establish precision only between the pinholes ■Application: Cost reduction, cutting processing, machining, lathe work, precision processing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Parts Example] SS Sample

[Parts Example] SS Sample

Here are the processed parts we shipped to an industrial equipment manufacturer!

At Plannet Engineering, we strive to create high-quality products by maximizing the characteristics of each material and our technology. Here are examples of parts shipped to an industrial equipment manufacturer. Using MC machining equipment, we processed a part made of SS400 material to a size of φ420×19. 【Processing Example】 ■ Size: φ420×19 ■ Material: SS400 ■ Processing Equipment: MC ■ Destination: Industrial Equipment Manufacturer ■ Features/Know-how: Selected materials and processing methods to maintain a flatness tolerance of 0.1 mm for the plate thickness. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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